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The key components of a vapour compression refrigeration system are Expansion Valve, Compressor, Condenser, Evaporator. COMPRESSOR:- Is Used to Compressed the Refrigerant to High Pressure. EVAPORATOR:- is Used to Absorb Heat From The Enclosed Space with the Help of Refrigerants. CONDENSER:- is Used to Exchange Heat of Refrigerant with Cooling Medium may be air or Water. CONDENSER:- is Used to Exchange Heat of Refrigerant with Cooling Medium may be air or Water. EXPANSION:- Valve Used in System to Convert High Pressure, High-Temperature Refrigerant to Low Pressure, Low Temperature. Working of vapour compression refrigeration system:1] When the Refrigerant Come Inside the Compressor, Compressor Compress the Refrigerant And Increases Pressure & Temperature. At Exit of the Compressor Refrigerant Is in the form of Vapour State. 2] After Coming From Compressor, Hot Vapour Refrigerant Enters into the Condenser. In Condenser, Refrigerant gets Cooled by a Cooling Medium. Hence Vapour Refrigerant Converted into Liquid State. 3] After Condenser, Liquid Refrigerant Enters into the Expansion Valve. By Expanding the Refrigerant, Expansion Valve Reduce the Pressure, Temperature of Refrigerant. Due to Expansion Liquid Refrigerant Converted into Vapour State. 4] After the Expansion Valve, Vapour Refrigerant Enters into the Evaporator. In Evaporator, Refrigerant absorbs the Heat From Enclosed space & gets Heated. After Evaporator, Refrigerant Again Enters into Compressor. Vapour compression refrigeration system advantages:The advantages of vapour compression refrigeration system are as follows
Vapour compression refrigeration system disadvantages:The disadvantages of vapour compression refrigeration system are as follows
Vapour compression refrigeration system applications:The applications of vapour compression refrigeration systems are as follows
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Vapor-compression refrigeration, in which the refrigerant undergoes phase changes, is one of the many refrigeration cycles and is the most widely used method for air-conditioning of buildings and automobiles. It is also used in domestic and commercial refrigerators, large-scale warehouses for chilled or frozen storage of foods and meats, refrigerated trucks and railroad cars, and a host of other commercial and industrial services. Oil refineries, petrochemical and chemical processing plants, and natural gas processing plants are among the many types of industrial plants that often utilize large vapor-compression refrigeration systems. The figure shows the basic components of a vapor compression refrigeration system. As shown in the figure the basic system consists of an evaporator, compressor, condenser and an expansion valve. The refrigeration effect is obtained in the cold region as heat is extracted by the vaporization of refrigerant in the evaporator. The refrigerant vapor from the evaporator is compressed in the compressor to a high pressure at which its saturation temperature is greater than the ambient or any other heat sink. Hence when the high pressure, high-temperature refrigerant flows through the condenser, condensation of the vapor into liquid takes place by heat rejection to the heat sink. To complete the cycle, the high-pressure liquid is made to flow through an expansion valve. In the expansion valve the pressure and temperature of the refrigerant decrease. This low pressure and low-temperature refrigerant vapor evaporates in the evaporator taking heat from the cold region. It should be observed that the system operates on a closed cycle. The system requires input in the form of mechanical work. It extracts heat from a cold space and rejects heat to a high-temperature heat sink. Vapor Compression Cycle -Working DiagramA refrigeration system can also be used as a heat pump, in which the useful output is the high-temperature heat rejected at the condenser. Alternatively, a refrigeration system can be used for providing cooling in summer and heating in winter. Such systems have been built and are available now Vapor Compression Thermodynamic CyclePV And TS Diagram For Vapor Compression SystemMost of the modern refrigerators work on this cycle, in Its simplest form, there are four fundamental operations required to complete one cycle. (a) Compression The low-pressure Vapour in the dry state is drawn from the evaporator during the suction stroke of the compressor. During compression Stroke, the pressure and temperature increase until vapor temperature is greater than the temperature of condenser cooling medium (air or water) At point 1 in the diagram, the circulating refrigerant enters the compressor as a saturated vapor. From point 1 to point 2, the vapor is isentropically compressed (i.e., compressed at constant entropy) and exits the compressor as a superheated vapor. b) Condensation When the high-pressure refrigerant vapor enters the condenser heat flows from the condenser to the cooling medium thus allowing the vaporized refrigerant to return to the liquid state. From point 2 to point 3, the vapor travels through part of the condenser which removes the superheat by cooling the vapor. Between point 3 and point 4, the vapor travels through the remainder of the condenser and is condensed into a saturated liquid. The condensation process occurs at essentially constant pressure. After condenser the liquid refrigerant is stored in the liquid receiver until needed. From the receiver it passes through an expansion valve where the pressure is reduced sufficiently to allow the vaporization of liquid at a low temperature of about -10°C. Between points 4 and 5, the saturated liquid refrigerant passes through the expansion valve and undergoes an abrupt decrease of pressure. That process results in the adiabatic flash evaporation and auto-refrigeration of a portion of the liquid (typically, less than half of the liquid flashes). d) Vaporization The low-pressure refrigerant vapor after expansion in the expansion valve enters the evaporator or refrigerated space where a considerable amount of heat IS absorbed by it and refrigeration is furnished. Between points 5 and 1, the cold and partially vaporized refrigerant travels through the coil or tubes in the evaporator where it is vaporized by the warm air (from the space being refrigerated) that a fan circulates across the coil or tubes in the evaporator. The resulting refrigerant vapor returns to the compressor inlet at point 1 to complete the thermodynamic cycle. Main Parts Of Vapor Compression Refrigeration Cycles: 1. Evaporator Its function is to provide a heat transfer surface through which heat can pass from the refrigerated space into the vaporizing refrigerant. This is generally a Fin & Tube (Hair-Pin type) heat exchanger, similar to Air-Cooled Condensers. 2. Suction Line It carries the low-pressure vapor from the evaporator to suction inlet of the compressor. 3. Compressor The function of the compressor is to draw refrigerant vapor from the evaporator and to raise Its temperature and pressure to such a print to that it may be easily condensed with normally available condensing media. It also maintains a continuous flow of the refrigerant through the system. Compression Ratio = Absolute Discharge Pressure / Absolute Suction Pressure The Capacity of a Compressor is determined by its Mass Flow rate (Lb/Min) and not by Volume Flow(CFM). The most common compressors used in chillers are reciprocating, rotary screw, centrifugal, and scroll compressors. Each application prefers one or another due to size, noise, efficiency and pressure issues. 4. Discharge Line It conveys the high pressure and high-temperature refrigerant from the compressor to the condenser. 5. Condenser The function of the condenser is to provide a heat transfer surface through which heat passes from the refrigerant to the condensing medium which is either water or air. Types of Condensers: 6. Liquid Receiver It acts as, a reservoir that stores the liquid refrigerant coming from the condenser and supplies it to the evaporator according to the requirement. 7. Liquid Line It carries the liquid refrigerant from the receiver and conveys it to the expansion valve. 8. Expansion valve Function Of This valve is to Supply a proper amount of refrigerant to the evaporator after reducing its pressure considerably so that the refrigerant may take sufficient amount of heat from the refrigerating space during evaporation The Metering Device converts the High Pressure and High-Temperature Liquid from Condenser to Low Pressure and Low-Temperature Liquid-Vapor mixture, which will be fed to the Evaporator. An expansion valve is a component in refrigeration and air conditioning systems that controls the amount of refrigerant flow into the evaporator thereby controlling the superheat at the outlet of the evaporator. Types of Expansion devices
Types of Vapor Compression Cycles :We have already disused that vapor compression cycle essentially consists of compression, condensation, throttling and evaporation. Many scientists have focused their attention to increase the coefficient of performance of the cycle. Through there are many cycles, yet the following are important from the subject point of view: 1. Cycle with dry saturated vapor after compression, Advantages of Vapour Compression System :
Disadvantages of Vapour Compression System :
Multi-Stage: In the case of a Refrigeration system very low-pressure refrigerant vapors (Evaporator pressure) are to be compressed to very high-pressure refrigerant vapors (Condenser pressure). As this pressure ratio is very high the size and work done required in case of a single-stage is more, thus COP decreases TO increase COP and reduce work done multi staging is needed. Advantages of multi-staging in vapor compression system: Advantages of multi-staging in vapor compression system are : 1. Work done per kg of refrigerant is reduces by using an intercooler Manufacturing Technology Notes , ArticlesRAC / HVAC - Articles , Notes , Que and AnswersMechanical Subjectwise Basic Concept Notes ,Articles |